"World Top Class Engineering Capability of Fabricated Parts" From sheet metal to finished part, From concept design to production
Technological capabilities and key products
Technological Capability (Internal) From sheet metal to finished part, From concept design to production
| Manufacturing Process | Manufacturing of Single Unit | Manufacturing of Assembled Unit | Testing and Inspection |
|---|---|---|---|
| Product Size | 0 – 1,200mm D * 1,000mm H | ||
| Precision | Size Tolerance : 0.01 – 0.25mm, Positional Tolerance : 0.02 – 0.25mm | ||
| Applied Materials | Material: Nickel alloy, titanium alloy, aluminum alloy, iron alloy, etc. Form: Plank / Shaft / Forging / Casting / Etc | ||
| AppliedEquipment/Process | Machinery / Hydraulics / Servo Press CNC Punch Expander & Shrinker Laser cut / Super drill (5axes) Rolling M/C Lathe, Milling CNC EDM (4axes) / Wire-cut Vacuum/Electrical heat treatment | TIG welding, spot welding Planish CNC EDM (4axes) Super drill (5axes) Vacuum heat treatment / Brazing CNC Lathe / Milling (4/5axes) CNC Turn-mill Blasting, Tumbling Washing, H/W assembly and calibration | Fluorescent Penetrant Inspection (FPI) (X-ray, U.T) 3D Measuring Instrument Projector Vision Measuring Instrument Physics Lab (Micro insp.) |
| Quality System | AS9100/ISO9001 certification, certification/authorization of domestic and overseas customer quality system, and special processes, NADCAP certification of special processes | ||
Technological Capabilities (Internal - Gas Turbine Component Repair)
Repair and process design for power generator G/T components
Reverse engineering and drawing
- Reverse engineering of power generator G/T components - Drawing of power generator G/T
Repair/Manufacturing Process
- TIG welding (Auto/ Manual) - Blasting - Calibration and threading - 3/4/5 axes milling processing - Lathe processing (vertical/lateral)
| Major Process | Equipment | Details |
|---|---|---|
| TIG-Welding | Auto TIG Welder Manual TIG Welder | 1,200 D |
| Blasting | Large Blast M/C Small Blast M/C | 1,200 D x 700 H |
| Hydraulic Calibrator | Large Calibrator (30 tons) Small Calibrator (20 tons) | 20 ~ 30 Tons |
| Milling M/C | 5-Axes Milling 3/4-Axes Milling | 1,200 D |
| Lathe | NC Lateral Lathe NC Vertical Lathe | 650 D x 500 H |
| CAD/CAM | Auto-CAD Hyper-Mill Master-CAM | - |
| Measuring Equipment | Trimos Setting Vernier / Micro-Meter | 1,500 mm |
Technological Capabilities (External)
Manufacturing Process Design
Jig Design
Reverse engineering and drawing
Manufacturing Process
- CNC Punching - Cutting/Curve and press processing - Special processing such as laser, EDM, etc. - TIG/Resistance (spot/seam) welding, vacuum heat treatment and brazing - 진공열처리 및 Brazing - Ring cutting (waterjet) - H/W assembly - Jig manufacturing
Production/Management
Quality Assurance
- CMM, precision measurement - analysis of raw material substance - special process control (certification) - analysis/resolution of failure - Inspection and calibration
Processing
Special Process
Reverse Engineering/Structural Analysis
Purchase of Raw Materials
- The company manages development of all components, overall process, and quality certification - Each partner is a company specializing in equipment and process retained by the company (Turbine Machining & Solution), and has AS9100 certification, and experience in manufacturing G/T components
| Process | Major Process |
|---|---|
| CNC Lathe | Large VTL (1000dia minimum) |
| CNC Milling | Large Milling Processing |
| Canning/Press | Bladder Press Large Hydraulic Press |
| Chemical Treatment | Chemical Washing (Acid), Anodizing, Etc. |
| Coating | TBC, Abrasive, etc. |
| Nondestructive Inspection | Nondestructive Inspection (R.T, U.T, etc.) |
| Interpretation/Reverse Engineering | Reverse Engineering/Structural Analysis Drawing, Jigs |
| Import of Raw Materials | Material for Raw/Subsidiary Materials Sourcing & Purchase |